636 Crankcase Vent Solutions

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Old Jul 31, 2006 | 10:13 PM
  #101  
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Re: 636 Crankcase Vent Solutions

does anyone have any pics from hooking it up to the kleen air system?
Old Jul 31, 2006 | 10:21 PM
  #102  
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Re: 636 Crankcase Vent Solutions

i need pics too im startin to get oil man damn this sux. whats the latest on this topic i havent been in here in a while. any new ideas
Old Aug 1, 2006 | 11:09 AM
  #103  
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Re: 636 Crankcase Vent Solutions

I rode sunday night for an hour or so and the bike totally stopped smoking.

I dunno what the hell was going on before and I dont care.

so far so good now. I am at work now but mabe later I will take and post some pics for the guys above me .

I am keeping my fingers crossed while hoping this problem is offically solved.

thanks to everyone for the help
Old Aug 1, 2006 | 05:34 PM
  #104  
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Re: 636 Crankcase Vent Solutions

Hey the Kleen System Mod is working great for me too I love it--no oil anywhere--i rode the **** out of it the other day and its been running perfect.
Old Aug 1, 2006 | 07:07 PM
  #105  
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Re: 636 Crankcase Vent Solutions

i told you 6 months ago. lol just do the kleen air pair mod thing and your done.
Old Aug 2, 2006 | 05:52 AM
  #106  
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Re: 636 Crankcase Vent Solutions

Originally Posted by Ed LegionST
i told you 6 months ago. lol just do the kleen air pair mod thing and your done.
thanks mang. but if this **** don't work im filling up a cardboard box with oil and mailing it to you after i run my 636 off a cliff
Old Aug 3, 2006 | 03:18 PM
  #107  
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Re: 636 Crankcase Vent Solutions

lol can you put some of the parts that dont break in the box. lol
Old Aug 3, 2006 | 03:59 PM
  #108  
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Re: 636 Crankcase Vent Solutions

Originally Posted by Ed LegionST
lol can you put some of the parts that dont break in the box. lol


can i have the a oil
Old Aug 4, 2006 | 04:05 PM
  #109  
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Re: 636 Crankcase Vent Solutions

yes nick you can have the oil

another thing i just thought of is the reason i dont have any more problems with oil in the air box is




































































my powers stunt worx cage it helps keep the oil out of the air box get one
Old Aug 13, 2006 | 10:21 PM
  #110  
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Re: 636 Crankcase Vent Solutions

Diagram
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Last edited by Tony L; Aug 13, 2006 at 10:41 PM.
Old Aug 13, 2006 | 11:15 PM
  #111  
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Re: 636 Crankcase Vent Solutions

parting out a 03-04 636 if anyone is interested and needs anything
Old Aug 14, 2006 | 12:31 AM
  #112  
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Re: 636 Crankcase Vent Solutions

Originally Posted by wheeliedrmz
parting out a 03-04 636 if anyone is interested and needs anything
hit me up
Old Aug 14, 2006 | 02:09 PM
  #113  
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Re: 636 Crankcase Vent Solutions

parts needed

1 T fitting
1 90* elbow
9 small hose clamps
3 feet of hose
1 small screw

how to
1 take off the air box
2 remove the kleen air parts from top of the valve cover.
3 cut to pieces of hose to put the T fitting where the kleen air valve came from with the T fitting facing the rear of the bike
4 cut another piece of hose about 3 inches long and connect the T fitting to the 90* elbow. elbow facing the right side of bike.
5 connect the remain hose to the elbow and run to the vent in the back of the motor that orignaly went to the air box.
6 put small screw in the small vacume line that went to the kleen air valve
7 put hose clamps on all connection.
8 put air box back on
9 lower tank
10 go ride wheelies

hope this helps if still not clear go to

GIXXER.COM and do a search for the PAIR MOD that is what the racers call it there should be plenty of info on there for this modification.
Old Aug 15, 2006 | 06:02 PM
  #114  
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Re: 636 Crankcase Vent Solutions

ok I can now say that the pair valve mod works 100% . I also put the fitting into the valve cover like I was told and ran the hose all the way back to the trunk under the rear seat. I got a little bottle of gatorade and drilled the cap and siliconed the hose through it. I just stuffed a rag into the bottle and punched a hole at the end of it.

so far I been beat the bike up pretty good and not a drop of oil is getting into the bottle.


I was complaining before about oil smoking everywhere but I think I determained the cause of that to be worn out piston rings. I got lots of blow by.

Thats what you get for blowing god knows how many tires on the revlimeter all the time and running nothing but cheap *** wal-mart oil lol.

time to re ring the pistons and do it all over again.
Old Sep 21, 2006 | 09:03 PM
  #115  
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Re: 636 Crankcase Vent Solutions

found this link on here or some where dont remember
http://public.fotki.com/garymilcheck...ods/kleen_mod/

Old Feb 22, 2010 | 12:14 AM
  #116  
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Re: 636 Crankcase Vent Solutions

Hahaha found this thread from 06 and thought it was funny how ed was tellin every body to do a clean air mod and everyone was tellin him it wont work hahaha thats comedy
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