F4i clutch arm mod... weld-less version.

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Old Jul 15, 2008 | 11:10 AM
  #101  
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Re: F4i clutch arm mod... weld-less version.

lotta dutch folks did it this way! nice KJ!
Old Oct 9, 2008 | 02:14 PM
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Re: F4i clutch arm mod... weld-less version.

nice post thanks
Old Oct 9, 2008 | 04:18 PM
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Re: F4i clutch arm mod... weld-less version.

i did this on my 636 and i wasnt worth the effort. plus now my clutch makes this clicking noise in the motor. it pulled as easy with the stock length as it does now and i liengthened it 3/4 of an inch
Old Dec 1, 2008 | 03:37 PM
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Re: F4i clutch arm mod... weld-less version.

Did Mine This Weekend... **** Is Butter . And All I Used Was A Durable D/b Clutch ... Not An Easy Pull.... +1 For Kj And =1 For Roger.
Old Dec 1, 2008 | 03:39 PM
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Re: F4i clutch arm mod... weld-less version.

Originally Posted by joe98
i did this on my 636 and i wasnt worth the effort. plus now my clutch makes this clicking noise in the motor. it pulled as easy with the stock length as it does now and i liengthened it 3/4 of an inch
you have your cable adjusted too tight
Old Dec 1, 2008 | 05:35 PM
  #106  
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Re: F4i clutch arm mod... weld-less version.

Originally Posted by old man roger
you have your cable adjusted too tight
Yup... that or the cable is rubbing the housing down the bottom because of the angle.

On the f4i there is a bracket that needs to be bent outward or the cable will have too much angle and be hard to pull.
Old Jan 26, 2009 | 10:53 AM
  #107  
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Re: F4i clutch arm mod... weld-less version.

bump for a great thread. I have an ezpull and I will be doing this to my 636 tonight
Old Jan 26, 2009 | 09:31 PM
  #108  
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Re: F4i clutch arm mod... weld-less version.

good ****
Old Jan 27, 2009 | 01:05 AM
  #109  
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Re: F4i clutch arm mod... weld-less version.

now i just got to figure out how to do this **** on my k6
Old Jan 27, 2009 | 02:20 PM
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Re: F4i clutch arm mod... weld-less version.

looks well worth the 6 bucks
Old Jan 27, 2009 | 06:56 PM
  #111  
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Re: F4i clutch arm mod... weld-less version.

Anyone do this on a 600rr yet? I know its a bit tighter and limits the length. just wondering on how far/long you guys went.
Old Jan 27, 2009 | 07:10 PM
  #112  
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Re: F4i clutch arm mod... weld-less version.

Best post I've seen all day, gonna do it tonight!
Old Jan 27, 2009 | 07:17 PM
  #113  
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Re: F4i clutch arm mod... weld-less version.

Originally Posted by mroneeyedboh
Anyone do this on a 600rr yet? I know its a bit tighter and limits the length. just wondering on how far/long you guys went.
http://www.stuntusa.com/forums/showthread.php?t=35219
Old Jan 27, 2009 | 08:08 PM
  #115  
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Re: F4i clutch arm mod... weld-less version.

Originally Posted by kj
So... I can't weld and my guy lives a lil far to haul my engine down to him while i have it apart... so I figured out a way to do it the ghetto way.

Grind out the rivet that holds the swivel/cable connector on the end of the stock arm and drill one more hole about half way down the arm.


Get a piece of flat steel and cut it to size... I did about 5/8 - 3/4 extra length...


Mark and drill out the two matching holes to bolt up to the arm... then a 3rd hole on the end for the cable connector.



I used 6mm grade 12.9 bolts and made the holes just a tad small so the bolts actually screwed them selves into the arm... the nut on the bottom is just for safe measure.


That's how my boy did his and it works just fine...don't sweat it!
Old Jan 27, 2009 | 09:03 PM
  #116  
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Re: F4i clutch arm mod... weld-less version.

Originally Posted by Kelm
So you gotta drop the motor to do this?
No
Old Jan 27, 2009 | 09:30 PM
  #117  
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Re: F4i clutch arm mod... weld-less version.

This is the welded version on my 919 I decided to do it today just testing out my new welding hood.
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Old Jan 28, 2009 | 05:51 PM
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Re: F4i clutch arm mod... weld-less version.

this **** is butter works primoe on my 636 with a moose ez-pull
Old Jan 28, 2009 | 07:09 PM
  #119  
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Re: F4i clutch arm mod... weld-less version.

Does this mod have to be 10mm, or would anything past the stock hole help?
Old Jan 29, 2009 | 04:37 AM
  #120  
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Re: F4i clutch arm mod... weld-less version.

i dont understand why u can only weld 1/2 inch more on the f4i but if you bolt it on you can get another 1/4inch and make it 3/4 longer?



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