kleen air on my 636-good idea!
also known as OMR
Joined: Jul 2006
Posts: 79,288
From: OMR INDUSTRIES in west palm beach florida
Re: kleen air on my 636-good idea!
Re: kleen air on my 636-good idea!
Now that I say that I can't find the thread for F4i's.
Re: kleen air on my 636-good idea!
Ah, found it and stickied it.
also known as OMR
Joined: Jul 2006
Posts: 79,288
From: OMR INDUSTRIES in west palm beach florida
Thread Starter
Thread Killer!!!
Joined: Jan 2005
Posts: 1,479
From: kosciusko, MS
Re: kleen air on my 636-good idea!
Youre the man OMR!
I gave up trying to answer everybodies question a few days after I made this thread
I lost patients trying to explain what IMO was common sense.
You are a true asset to Stuntlife
I gave up trying to answer everybodies question a few days after I made this thread
I lost patients trying to explain what IMO was common sense.
You are a true asset to Stuntlife
also known as OMR
Joined: Jul 2006
Posts: 79,288
From: OMR INDUSTRIES in west palm beach florida
Re: kleen air on my 636-good idea!
the first problem is people don't read the thread they just go to the last page and say how do i do it
if any one read this or any of the other ten threads they would get it 
Registered User
Joined: Dec 2003
Posts: 1,241
From: Sydney Australia
Re: kleen air on my 636-good idea!
lol i just got my 636 last night. i know nothin about this damn bike and my head hurts from reading LOL but i think i got it sorted after seeing that first pic on the 2nd page... im gonna do the mod this week maybe ill make a youtube tutural for everyone.....
HERE IS A LITTLE PIC OF MY NEW BEAST
HERE IS A LITTLE PIC OF MY NEW BEAST
BIKESTYLES
Joined: Feb 2006
Posts: 108
From: huron,ohio
Re: kleen air on my 636-good idea!
I noticed a little oil in my air box so I did this mod today...As soon as i started the bike it smoked a bit and then would not idle. I took it around the block to clear it out and looked back at a stop sign to see flames shooting out my exhuast everytime i reved the bike...wtf!!! bike idles like sh*t still???
also known as OMR
Joined: Jul 2006
Posts: 79,288
From: OMR INDUSTRIES in west palm beach florida
Re: kleen air on my 636-good idea!
I noticed a little oil in my air box so I did this mod today...As soon as i started the bike it smoked a bit and then would not idle. I took it around the block to clear it out and looked back at a stop sign to see flames shooting out my exhuast everytime i reved the bike...wtf!!! bike idles like sh*t still???
did you block off the vacuum line that you took off the clean air valve ?
Registered User
Joined: Jan 2007
Posts: 454
From: Indianapolis, In
Re: kleen air on my 636-good idea!
geez i cant believe people are having trouble with this. this mod seriously took about 5min for me to do. easy and affective. the advice on this mod is excelent. thnks
Registered User
Joined: Feb 2005
Posts: 1,156
From: mechanicsburg PA
Re: kleen air on my 636-good idea!
SO ITS SIMPLE...I GOTTA DO THIS TO MY NEW 04 I JUST GOT..I SUPPOSE I COULD LOOK AT THE 03 636 I HAVE BUT IM LAZY...just pull that line of the valve...put a screw in it..then get the long line from the valve to the crankcase....simple and done?(i assume u gotta cap the air box where the other 2 hoses went to the box) do u have to cap the hole on the valve then? or is it automatically closed becuz its spring loaded? or better to use a t junction....or just keep the valve there?
Registered User
Joined: Feb 2005
Posts: 1,156
From: mechanicsburg PA
Re: kleen air on my 636-good idea!
ok there are some 636 owners who have read this whole thread but didn't get it so imma try and explain this a different way
see the big hose in the picture above ,the one that has a black hose clamp on it and it isn't connected to any thing on one end ?
that hose needs to be connected to the big hose with the gold hose clamp on it in the picture below ,it also isn't connected to any thing on one end ..
ok now there is a little vacuum line in the first picture that goes to the back of the clean air valve thats the black plastic thing that the first big hose i talked about is connected to you need to take that little vacuum line off the clean air valve and put a long screw in that vacuum line and thats all you have to do to the hoses and lines..
the only other thing you have to do is plug the holes left in your air box that the two big hoses you connected use to go to....
you can replace both of those big hoses with one long hose or you can connect them in a number of ways but the objective is to by pass the air box....
see the big hose in the picture above ,the one that has a black hose clamp on it and it isn't connected to any thing on one end ?
that hose needs to be connected to the big hose with the gold hose clamp on it in the picture below ,it also isn't connected to any thing on one end ..
ok now there is a little vacuum line in the first picture that goes to the back of the clean air valve thats the black plastic thing that the first big hose i talked about is connected to you need to take that little vacuum line off the clean air valve and put a long screw in that vacuum line and thats all you have to do to the hoses and lines..
the only other thing you have to do is plug the holes left in your air box that the two big hoses you connected use to go to....
you can replace both of those big hoses with one long hose or you can connect them in a number of ways but the objective is to by pass the air box....
PowerhousePerformanceCycl
Joined: Feb 2007
Posts: 818
From: South GA
Re: kleen air on my 636-good idea!
I did this mod on my 03 R6 and it seems to be pressurizing the crankcase...pushed out the seal on the clutch shaft and I think blew one of the engine seals...any idea why I'm getting crankcase pressure?
also known as OMR
Joined: Jul 2006
Posts: 79,288
From: OMR INDUSTRIES in west palm beach florida
Re: kleen air on my 636-good idea!
you probably didn't diss able your pair valve because when the mod is done correctly it creates a vacuum in the crank case not pressure
