Complete 04 636 build

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Old 08-22-2010, 01:45 PM
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Complete 04 636 build

Just figured I'd throw my 04 636 build up on here for people to see. I've had it about a month and a half now. I didn't manage to get any before pics of it as it was torn down the day after I bought it, but it was a minty green 04 with 12k.

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All torn down, frame, subframe, swingarm, and wheels were out being powdercoated wet black with green metalflake.

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Parts back from powdercoat. it's hard to see the flake in the pics but its awesome in person!!

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better one you can see the flake in.

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Startin to come back together. hohey upper triple under a set of SI sidemounts

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better shot of the front end. I have since relocated the ignition under the seat so it's outta the way of cables and legs.

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Got it rolling again the black definately looks more green on the frame

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can't forget about the radiator cage and tail saver and a 62 tooth rear sprocket! got all the wiring back in place and starting to put the tail back together

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got the *** end all buttoned up with the si roundbar and an undertail that came with the bike. the brake light is just a led light I had layin around

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Next is the tank, I'm leaving the fairings stock green and I want the tank to be clean with no chipped paint. so I decided to have it powdercoated which means my tank can have no bondo. I was pleased with how it came out other than it is a cali emissions tank so I didn't pound the cap down very far because I was afaraid of breaking all the vent lines inside. I first had the tank sand blasted to remove all paint. then mounted it up and started pounding away with a small dead blow and 10 minutes later I had the best dent I've ever done.



After powdercoat I was worried how it would look. I knew there would be little hammer marks but its not too bad. I still have to cover it with stomp grip anyways. it's a little lighter than kawi green but I can live with it.

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Here it is mounted on the bike


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I decided to go with the fti 3 caliper bracket because I am a fan of touchy brakes I'm running 1 brembo 2 piston for the foot brake and 2 tokico front masters on a brembo 16x18 for the front. I am still waiting on my foot brake caliper...any day now

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the top end of the brake setup with a rsc of course

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Here's what she looks like now. the seats are out being cut and recovered the exhaust is a hardrock motorsports hr1 can. looks and sounds great and is outta the way. I'm still waiting on a tygershark cage, rear caliper, front brembo 19x18 and some brake lines but hopefully I should be ridin it in the next few weeks!!
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Old 08-22-2010, 01:48 PM
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Re: Complete 04 636 build

tygershark and si subcage on. I'm only going to run 3/4 fairing just cuz I like the fighter look. the cage and subcage bolted right up in 15 minutes or so and both had great fit. I also got my seats back from js custom interiors and they did an excellent job on the hole and everything looks very professional.

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[IMG]http://img.photobucket.com/albums/v602/moabrox/04%20636%20build/IMG_2905.jpg

I wanted my bike to be fully street legal so I installed some trail tech hid's they're small, light, and outta the way!!



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and a few shots of ridin it!! second time out on it and it's starting to feel more comfortable!!

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Old 08-23-2010, 02:33 AM
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Re: Complete 04 636 build

That is a hot bike dude! good job
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Old 08-23-2010, 04:03 PM
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Re: Complete 04 636 build

Really nice!
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Old 08-23-2010, 07:10 PM
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Re: Complete 04 636 build

Loving those little lights, any pics of it in the dark?
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Old 08-23-2010, 09:02 PM
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Re: Complete 04 636 build

Originally Posted by CSL-STUNTZ
Loving those little lights, any pics of it in the dark?

Thanks! I dont have any pics of them in the dark yet but I can get some!!

Here's a link to them
http://trailtech.net/single_hid_mr11.html

They're HID too!!
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Old 10-25-2010, 06:42 PM
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Re: Complete 04 636 build

Thas freaking clean bro
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Old 11-01-2010, 03:35 PM
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Re: Complete 04 636 build

Love it! Cant wait to get mine.
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