Stunt Bike Forum - Complete 04 636 build

Just figured I'd throw my 04 636 build up on here for people to see. I've had it about a month and a half now. I didn't manage to get any before pics of it as it was torn down the day after I bought it, but it was a minty green 04 with 12k.

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All torn down, frame, subframe, swingarm, and wheels were out being powdercoated wet black with green metalflake.

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Parts back from powdercoat. it's hard to see the flake in the pics but its awesome in person!!

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better one you can see the flake in.

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Startin to come back together. hohey upper triple under a set of SI sidemounts

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better shot of the front end. I have since relocated the ignition under the seat so it's outta the way of cables and legs.

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Got it rolling again the black definately looks more green on the frame

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can't forget about the radiator cage and tail saver and a 62 tooth rear sprocket! got all the wiring back in place and starting to put the tail back together

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got the ass end all buttoned up with the si roundbar and an undertail that came with the bike. the brake light is just a led light I had layin around

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Next is the tank, I'm leaving the fairings stock green and I want the tank to be clean with no chipped paint. so I decided to have it powdercoated which means my tank can have no bondo. I was pleased with how it came out other than it is a cali emissions tank so I didn't pound the cap down very far because I was afaraid of breaking all the vent lines inside. I first had the tank sand blasted to remove all paint. then mounted it up and started pounding away with a small dead blow and 10 minutes later I had the best dent I've ever done.

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After powdercoat I was worried how it would look. I knew there would be little hammer marks but its not too bad. I still have to cover it with stomp grip anyways. it's a little lighter than kawi green but I can live with it.

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Here it is mounted on the bike

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I decided to go with the fti 3 caliper bracket because I am a fan of touchy brakes I'm running 1 brembo 2 piston for the foot brake and 2 tokico front masters on a brembo 16x18 for the front. I am still waiting on my foot brake caliper...any day now

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the top end of the brake setup with a rsc of course

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Here's what she looks like now. the seats are out being cut and recovered the exhaust is a hardrock motorsports hr1 can. looks and sounds great and is outta the way. I'm still waiting on a tygershark cage, rear caliper, front brembo 19x18 and some brake lines but hopefully I should be ridin it in the next few weeks!!