06 636 Faulty Forks

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Old 11-05-2007, 05:25 PM
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Re: 06 636 Faulty Forks

Originally Posted by CHADf
i had a set of 04-05 gsxr 6 forks start leaking where the lower tube(chrome), goes into the casting(where the axel goes through)there was no way to tighten it either(no set screw) but i haven't heard of it happening to anyone else, and i didn't keep rideing on it to find out if it was gonna break or not.(you could see the tube moveing in the casting.......) i just threw on a gsxr 1000 front end.
**** you know what i did see that happen to a set of gsxr forks too
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Old 11-05-2007, 06:00 PM
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Re: 06 636 Faulty Forks

Originally Posted by fatboystuntz
yea it was my shifter side too...
didnt ryan lanier break his too a while back?
yes,,, i was on the track right in front of him,, he slid right up to me,,, but i cant tell you which one broke first,,,,
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Old 11-05-2007, 06:42 PM
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Re: 06 636 Faulty Forks

Originally Posted by fatboystuntz
yea it was my shifter side too...
didnt ryan lanier break his too a while back?

yes!! I think I was the first. Bike had 1200 miles on it, not even a year old
Dunno which one broke first.
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Old 11-05-2007, 07:16 PM
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Re: 06 636 Faulty Forks

Originally Posted by John LegionST
03 GSXR 1000 forks on a 03 636... pic
how much do they lower the front of your bike? arent they shorter??

no more endos for me on the 636
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Old 11-05-2007, 07:25 PM
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Re: 06 636 Faulty Forks

Originally Posted by .Z.
how much do they lower the front of your bike? arent they shorter??

no more endos for me on the 636
Ryan wasn't doing stoppies,,, he was in HC,, and it let go when he came down,,,, and he does not pancake, mousetrap or what ever you want to call it,,,,,
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Old 11-06-2007, 03:49 AM
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Re: 06 636 Faulty Forks

kawis are so dope to stunt people put up with even the sudden death thing they have going on.

Hey John, what do you have to replace to go to the GSXR setup?
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Old 11-06-2007, 11:05 AM
  #67  
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Re: 06 636 Faulty Forks

Originally Posted by martino
kawis are so dope to stunt people put up with even the sudden death thing they have going on.

Hey John, what do you have to replace to go to the GSXR setup?
+1 are you swapping the whole front? forks wheels rotors?
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Old 11-06-2007, 12:14 PM
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Re: 06 636 Faulty Forks

Originally Posted by Johnf
Ryan wasn't doing stoppies,,, he was in HC,, and it let go when he came down,,,, and he does not pancake, mousetrap or what ever you want to call it,,,,,
so it forks just busted setting it down??

so its even worse then we thought, it doesnt just effect endos?
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Old 11-06-2007, 12:15 PM
  #69  
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Re: 06 636 Faulty Forks

Originally Posted by Bridin412
JUST for everyones info- i seen my fender moving and noticed my forks were loose at the bottoms on my 06 636, they werent leaking just wobbling. i checked my boys 04 636 forks when i got home and his wobbles slightly. check your forks by pushing the bike forwards and slightly squeeze the front brake and watch your fender, no ones safe

you do realize that every fork ever built since the begining of forks has flex and play in them?

that isn't your fork tubes moving inside the fork lowers you are seeing, that's your inner tubes moving in your outter tubes. it does that because there is no way to manufacture perfect fit between inner and outters. the forks would work if they were solid. you are seeing the play between the bushings of the forks since the wheel would be locked (brake held) and the top forks would be moving. along with that play you see, you are also getting some play in the front wheel bearings also. that together makes the fender move and the forks move a little when the front brake is held.

to actually examine if the fork tubes are loose in the lowers you would have to use something to hold the fork inner tubes (shiny part) perfectly still while trying to move the lower leg.

if you worked on suspensions and understood this you would bitch about them. know what you are talking about before you post something that is innacurate.

there is a huge difference between fork play and the lowers being loose in the legs. the 03/04 screw in and would loosen. the shows on the 05 and newer are PRESSED in place, not just a setscrew like the KYB. they can loosen a lot easier.

if you don't like danger go take up knitting.
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Old 11-06-2007, 12:33 PM
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Re: 06 636 Faulty Forks

Originally Posted by binder929rr
if you don't like danger go take up knitting.
You try way too hard to sound cool

You are acting like he is crying about the forks; he's just letting everyone know they are prone to the same problem that the 03/04s are.
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Old 11-06-2007, 01:02 PM
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Re: 06 636 Faulty Forks

This can happen to any bike with USD forks, I think were seeing it so much with the 636's because eveyone and their ******* mother stunts one...

My friends 954 forks are loose at the bottom, but havent snapped yet.....

The biggest problem is that to really tighten these enough you have to dissasemble the forks. There is a hole near the top of the inner tube thats used to tighten them into the fork bottoms....Thats is the only way to hold the inner tubes tight enough to really tighten them into the bottoms... No starp wrench is going to give you enough grip to really tighten them...
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Old 11-06-2007, 01:07 PM
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Re: 06 636 Faulty Forks

Originally Posted by .Z.
how much do they lower the front of your bike? arent they shorter??

no more endos for me on the 636
Originally Posted by martino
kawis are so dope to stunt people put up with even the sudden death thing they have going on.

Hey John, what do you have to replace to go to the GSXR setup?
Originally Posted by TL MILLER
+1 are you swapping the whole front? forks wheels rotors?

Hey guys, read thru this thread

https://www.stuntlife.com/forums/2-s...6-forks-2.html

i explained it all there...
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Old 11-06-2007, 01:11 PM
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Re: 06 636 Faulty Forks

Originally Posted by JohnnyP
This can happen to any bike with USD forks, I think were seeing it so much with the 636's because eveyone and their ******* mother stunts one...

My friends 954 forks are loose at the bottom, but havent snapped yet.....

The biggest problem is that to really tighten these enough you have to dissasemble the forks. There is a hole near the top of the inner tube thats used to tighten them into the fork bottoms....Thats is the only way to hold the inner tubes tight enough to really tighten them into the bottoms... No starp wrench is going to give you enough grip to really tighten them...
True true, but i stil think that kawi's are more prone to it cause or their design... there just isnt enough of the lower leg inside the foot/base... even though it could happen to any USD fork, i believe it's a lot less likely with a better built one... hope im correct
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