how to install a Manual Cam Chain Tensioner zx6r 07

Thread Tools
 
Search this Thread
 
Old Feb 10, 2009 | 02:40 PM
  #1  
Jstunna408's Avatar
Thread Starter
Stunt'n Is A Habit
 
Joined: Jun 2008
Posts: 122
From: Bay Area
Jstunna408 is a decent person
how to install a Manual Cam Chain Tensioner zx6r 07

My bike when I fire it up it makes a noise then when it get's warm it goes away telling me its the chain tensioner
should I use a new stock oem cam chain tensioner or a Manuel cam chain tensioner ?
please help or do I need to take do dealer to do it ? or can i do it my self and should
I use the ape manuel chain tensioner or or the Kawasaki genuine manuel chain tensioner

Last edited by Jstunna408; Feb 10, 2009 at 02:42 PM.
Old Feb 10, 2009 | 02:43 PM
  #2  
Jstunna408's Avatar
Thread Starter
Stunt'n Is A Habit
 
Joined: Jun 2008
Posts: 122
From: Bay Area
Jstunna408 is a decent person
Re: how to install a Manual Cam Chain Tensioner zx6r 07

these are the two I am refereeing too



Old Feb 12, 2009 | 10:48 PM
  #3  
johnnyrocket's Avatar
Registered User
 
Joined: Sep 2008
Posts: 466
From: MD
johnnyrocket is a decent person
Re: how to install a Manual Cam Chain Tensioner zx6r 07

i got the ape for my 03 its a pretty simple install
Old Feb 12, 2009 | 10:54 PM
  #4  
sdfkillz's Avatar
Registered User
 
Joined: Apr 2005
Posts: 6,766
From: NY/Bmore
sdfkillz is a glorious beacon of lightsdfkillz is a glorious beacon of lightsdfkillz is a glorious beacon of lightsdfkillz is a glorious beacon of lightsdfkillz is a glorious beacon of light
Re: how to install a Manual Cam Chain Tensioner zx6r 07

if it goes away when its warm its not your cct, its your valves which is normal for kawis. a cct noise is like when you free rev your engine to like 12k and as it drops in rpm between like 9k and 6k it will rattle/buzz. atleast thats how its been in my experience. i know those 07 zx6r's had some factory problems with their vavle covers or some **** so you might wanna research that. in any case if it is your cct you can try just tightening your stock one. the way to do that is this. theres 2 bolts on the cct. loosen them up like 2 turns real slowly but dont get crazy and listen for the click of the cct letting itself out a notch. once you hear the click then just tighten the bolts back up and it will have self adjusted itself. if that doesnt do the trick then go with an aftermarket one but alot of ppl have good luck with the self adjustment of the stock one.
Old Feb 13, 2009 | 11:39 AM
  #5  
Jstunna408's Avatar
Thread Starter
Stunt'n Is A Habit
 
Joined: Jun 2008
Posts: 122
From: Bay Area
Jstunna408 is a decent person
Re: how to install a Manual Cam Chain Tensioner zx6r 07

Originally Posted by sdfkillz
if it goes away when its warm its not your cct, its your valves which is normal for kawis. a cct noise is like when you free rev your engine to like 12k and as it drops in rpm between like 9k and 6k it will rattle/buzz. atleast thats how its been in my experience. i know those 07 zx6r's had some factory problems with their vavle covers or some **** so you might wanna research that. in any case if it is your cct you can try just tightening your stock one. the way to do that is this. theres 2 bolts on the cct. loosen them up like 2 turns real slowly but dont get crazy and listen for the click of the cct letting itself out a notch. once you hear the click then just tighten the bolts back up and it will have self adjusted itself. if that doesnt do the trick then go with an aftermarket one but alot of ppl have good luck with the self adjustment of the stock one.

how do u fix the valves ??? i fix the valve cover already put a new gasket on 5 months ago. i though it would be the cct
Old Feb 13, 2009 | 12:25 PM
  #6  
Raider9170's Avatar
Registered User
 
Joined: Jun 2006
Posts: 344
From: The Zoo, MI
Raider9170 is an unknown quantity at this point
Re: how to install a Manual Cam Chain Tensioner zx6r 07

IF the valves are out of adjustment you have to go through and measure all teh clearances then pull your cams and adjust as necessary
Old Feb 13, 2009 | 01:25 PM
  #7  
Jstunna408's Avatar
Thread Starter
Stunt'n Is A Habit
 
Joined: Jun 2008
Posts: 122
From: Bay Area
Jstunna408 is a decent person
Re: how to install a Manual Cam Chain Tensioner zx6r 07

is it hard ...?
Old Feb 13, 2009 | 02:09 PM
  #8  
Tiretrauma's Avatar
Registered User
 
Joined: Jun 2006
Posts: 1,376
From: STeELTown Bitchez
Tiretrauma is an unknown quantity at this point
Re: how to install a Manual Cam Chain Tensioner zx6r 07

No, just get the clearances and use a valve lash tool. You basically stick it in to measure the clearance and then tighten it until its at the specifiec amount. I wouldnt worry too much about it though, the bike should run fine even if they are out of adjustment a little.

Oh, Ive used manual cam chain tensioners on f4is and Im not impressed. Yes the stock ones fail but I have seen more bad then good with the manuals unless you are willing to adjust it a lot and spend time dialing it in correctly...just my opinion though.
Old Feb 13, 2009 | 03:21 PM
  #9  
sdfkillz's Avatar
Registered User
 
Joined: Apr 2005
Posts: 6,766
From: NY/Bmore
sdfkillz is a glorious beacon of lightsdfkillz is a glorious beacon of lightsdfkillz is a glorious beacon of lightsdfkillz is a glorious beacon of lightsdfkillz is a glorious beacon of light
Re: how to install a Manual Cam Chain Tensioner zx6r 07

Originally Posted by Jstunna408
how do u fix the valves ??? i fix the valve cover already put a new gasket on 5 months ago. i though it would be the cct
i doubt your valves are out of adjustment. most bikes arent even scheduled for valve adjustments til like 26000 miles and even then most of the time theyre still within spec. like i said if it goes away once the bike is warmed up then its fine. kawis are infamous for that tick, my gsxr would even do it too.
Old Feb 14, 2009 | 01:54 AM
  #10  
Jstunna408's Avatar
Thread Starter
Stunt'n Is A Habit
 
Joined: Jun 2008
Posts: 122
From: Bay Area
Jstunna408 is a decent person
Re: how to install a Manual Cam Chain Tensioner zx6r 07

yeah i only 5300 on my bike and i read this on some sites alot

Sounds like the CCT or cam chain tensioner. It goes away when warm because everything expands and takes up the slack. Replace the stock cct with a manual one. kawasaki make a manual but i cant say i like em very much i would go with an APE manual tensioner i'll try to find there site and most bike shops carry them. There really easy to do just remove the old tensioner hold down bolts and remove it, then install the manual one full loose until you have the mounting bolts tight. then use your thumb and index finger as tight as you can go with those two fingers set the locking nut and bam race ready lol. If you have a whinning noise under exceleration your to tight but with that method you should be dead on with no tick or slop in the chain. Some people say you can have a cam gear spin when taking the old tensioner out. Thats your call i have done several on bikes and cars aswell and thats never happened to me. APE click on kawasaki scroll all the way down you will see the tensioner
Old Feb 16, 2009 | 04:02 PM
  #11  
Jstunna408's Avatar
Thread Starter
Stunt'n Is A Habit
 
Joined: Jun 2008
Posts: 122
From: Bay Area
Jstunna408 is a decent person
Re: how to install a Manual Cam Chain Tensioner zx6r 07

Originally Posted by Jstunna408
yeah i only 5300 on my bike and i read this on some sites alot

Sounds like the CCT or cam chain tensioner. It goes away when warm because everything expands and takes up the slack. Replace the stock cct with a manual one. kawasaki make a manual but i cant say i like em very much i would go with an APE manual tensioner i'll try to find there site and most bike shops carry them. There really easy to do just remove the old tensioner hold down bolts and remove it, then install the manual one full loose until you have the mounting bolts tight. then use your thumb and index finger as tight as you can go with those two fingers set the locking nut and bam race ready lol. If you have a whinning noise under exceleration your to tight but with that method you should be dead on with no tick or slop in the chain. Some people say you can have a cam gear spin when taking the old tensioner out. Thats your call i have done several on bikes and cars aswell and thats never happened to me. APE click on kawasaki scroll all the way down you will see the tensioner
is this true ?
Old Feb 16, 2009 | 08:18 PM
  #12  
whitehendrix's Avatar
crunchy buckets!! oh ****
 
Joined: Feb 2009
Posts: 99
From: md/wv/pa area
whitehendrix is a decent person
Re: how to install a Manual Cam Chain Tensioner zx6r 07

Originally Posted by Tiretrauma
No, just get the clearances and use a valve lash tool. You basically stick it in to measure the clearance and then tighten it until its at the specifiec amount....

not tryin to bust you out bro, but it's shim-under-bucket and not a threaded tappet

i'd try bumping the CCT EXACTLY 1 CLICK. i had an 07 in my shop with te same noise and he's a stunter as well.. said it made all the difference in the world on performance as well.

you'll need a long *** extention on a 1/4" drive.. and an 8MM for the CCT mounting bolts.
oh.. do this in a quiet *** place..


-take the tank off..
-locate the CCT under the #4 (throttle or right side of the bike) cylinder
-loosen the lower bolt about 1/4"
-slowly loosen the top bolt until you hear a VERY faint and light click from the tensioner (it'll only be .020" before the next click. avoid that at all cost)
-thats it! tighten back down to the specified torque and go ride (after you button everything back together)

honestly, 9 outta 10 times that **** is cam chain slap. a quick test is to "load" the chain with a throttle blip. if it quiets down on accel, its definitely the CCT. as well, if it does it at any operating temp. or, if you'r noticing a loss in power and gas milage..

valves will be noisy when cold then when the cam lobes, shims and buckets and all that **** expand with heat soak, they'll quiet up.

Last edited by whitehendrix; Feb 16, 2009 at 08:20 PM.
Old Mar 18, 2009 | 11:54 AM
  #13  
Jstunna408's Avatar
Thread Starter
Stunt'n Is A Habit
 
Joined: Jun 2008
Posts: 122
From: Bay Area
Jstunna408 is a decent person
does this sound right

Anyone ? Does this sound right


Sounds like the CCT or cam chain tensioner. It goes away when warm because everything expands and takes up the slack. Replace the stock cct with a manual one. kawasaki make a manual but i cant say i like em very much i would go with an APE manual tensioner i'll try to find there site and most bike shops carry them. There really easy to do just remove the old tensioner hold down bolts and remove it, then install the manual one full loose until you have the mounting bolts tight. then use your thumb and index finger as tight as you can go with those two fingers set the locking nut and bam race ready lol. If you have a whinning noise under exceleration your to tight but with that method you should be dead on with no tick or slop in the chain. Some people say you can have a cam gear spin when taking the old tensioner out. Thats your call i have done several on bikes and cars aswell and thats never happened to me. APE click on kawasaki scroll all the way down you will see the tensioner
Old Mar 18, 2009 | 01:17 PM
  #14  
HighStyles's Avatar
Registered User
 
Joined: Jul 2006
Posts: 1,446
From: Crystal River, Florida, USA
HighStyles has a spectacular aura aboutHighStyles has a spectacular aura about
Re: how to install a Manual Cam Chain Tensioner zx6r 07

Originally Posted by whitehendrix
not tryin to bust you out bro, but it's shim-under-bucket and not a threaded tappet

i'd try bumping the CCT EXACTLY 1 CLICK. i had an 07 in my shop with te same noise and he's a stunter as well.. said it made all the difference in the world on performance as well.

you'll need a long *** extention on a 1/4" drive.. and an 8MM for the CCT mounting bolts.
oh.. do this in a quiet *** place..


-take the tank off..
-locate the CCT under the #4 (throttle or right side of the bike) cylinder
-loosen the lower bolt about 1/4"
-slowly loosen the top bolt until you hear a VERY faint and light click from the tensioner (it'll only be .020" before the next click. avoid that at all cost)
-thats it! tighten back down to the specified torque and go ride (after you button everything back together)

honestly, 9 outta 10 times that **** is cam chain slap. a quick test is to "load" the chain with a throttle blip. if it quiets down on accel, its definitely the CCT. as well, if it does it at any operating temp. or, if you'r noticing a loss in power and gas milage..

valves will be noisy when cold then when the cam lobes, shims and buckets and all that **** expand with heat soak, they'll quiet up.

Listen to this ^^^^ don't worry about your other post
Old Mar 18, 2009 | 01:41 PM
  #15  
Jstunna408's Avatar
Thread Starter
Stunt'n Is A Habit
 
Joined: Jun 2008
Posts: 122
From: Bay Area
Jstunna408 is a decent person
Re: how to install a Manual Cam Chain Tensioner zx6r 07

so dont get a ape im realy not that good at that ****


valves will be noisy when cold then when the cam lobes, shims and buckets and all that **** expand with heat soak, they'll quiet up.
is that bad ?
Old Mar 18, 2009 | 03:23 PM
  #16  
HighStyles's Avatar
Registered User
 
Joined: Jul 2006
Posts: 1,446
From: Crystal River, Florida, USA
HighStyles has a spectacular aura aboutHighStyles has a spectacular aura about
Re: how to install a Manual Cam Chain Tensioner zx6r 07

valves make noise on kawi's really no matter what.. mine ticked alittle from the factory. get over the little noises, when something is wrong internally you will know it. put a can on it so you drowned out some of the engine noise
Old Mar 18, 2009 | 03:40 PM
  #17  
Jstunna408's Avatar
Thread Starter
Stunt'n Is A Habit
 
Joined: Jun 2008
Posts: 122
From: Bay Area
Jstunna408 is a decent person
Re: how to install a Manual Cam Chain Tensioner zx6r 07

hahahah
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ruff ryda
Bikes for Sale
4
May 19, 2013 04:58 PM
NYkid891
Bikes for Sale
0
Nov 28, 2012 10:06 PM
JerZey
Bikes for Sale
2
Nov 12, 2012 12:06 PM
Mickey C.C.
General Sportbike Discussion
6
Nov 25, 2002 03:37 PM




All times are GMT -4. The time now is 05:06 PM.