2002 gixxer rear HB setup help

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Old Feb 9, 2014 | 09:50 PM
  #1  
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2002 gixxer rear HB setup help

Looking for some insight on what the best way to setup a rear hand brake on an 02 gsxr 750.
Here's what I'm working with, factory rear fb setup
00 cbr 959 HB master
Stainless line back
What else do I need to make functional as of now I'm double banjo at output for fb an at this point all I'm doing is transferring fluid between 2 res.
Any suggestions
Old Feb 11, 2014 | 10:31 AM
  #2  
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Re: 2002 gixxer rear HB setup help

In order for the dual setup to work, you have to run the line from the lever into the reservoir on the foot pedal master cylinder. You need a machined cylinder that threads into the reservoir and is tapped for a banjo bolt on top.

http://www.fireblades.org/forums/art...and-brake.html

I the dual banjo only really works if u have a rear master cylinder that doesn't have a window or external reservoir. The window may pop out with too much pressure I found an old reservoir with no window and no external brake res at an old dirtbike scrapyard.
Old Feb 11, 2014 | 06:52 PM
  #3  
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Re: 2002 gixxer rear HB setup help

nice another gxsr stunnter
Old Feb 16, 2014 | 02:36 PM
  #4  
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Re: 2002 gixxer rear HB setup help

ok guys heres a bit up an update
heres what I have and still having no luck on getting brake pressure
I am using a rear pedal master off a 03 636 with a tap in at res for the hand brake line, I have been at it for over an hour modifying my rear set to take the master and bleeding the brakes I used the plastic insert for the res cut down and taped for banjo bolt (no leaks thus far). I believe that I have all of the air out of the lines I do not have a spray out of the caliper when bleeding just a steady flow out I have bleed at all connection points. when applying the pedal I do get a return of fluid to the HB res, the rear master came from ebay I did tear it down and inspect no faulty seals found any ideas of what my problem maybe?
Old Feb 17, 2014 | 11:18 PM
  #5  
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Re: 2002 gixxer rear HB setup help

Keep bleeding. If your lines are good and your FULL reservoir is higher than the master its gotta be the air you haven't bled out.
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