Dual rear Nissen caliper set up
Dual rear Nissen caliper set up
I have a set of 929 calipers kicking around the shop and my current hand brake sucks. I was thinking of fabricating up a bracket to run both nissen calipers on the rear. Think it will be too much for the foot brake?
Re: Dual rear Nissen caliper set up
Thanks for the feedback. I am gonna get some aluminum plate today and see what I can fab up. Should be able to find a line locally too. I'll post back up with my progress.
Re: Dual rear Nissen caliper set up
For the first attempt I'll make the bracket outta steel so I can cut and weld here at my shop. If I like it, I'll have a buddy CNC some up for the rest of the locals....
Re: Dual rear Nissen caliper set up
On my 636 I got a zx11 rotor and made a bracket to run a single 4 piston nissin on it. The bracket is so easy to make for this bike, i cant believe people are paying hundreds of dollars for them.

the plate you see is 3/16" steel and theres a 1/8" aluminum spacer plate behind the top half

the plate you see is 3/16" steel and theres a 1/8" aluminum spacer plate behind the top half
Last edited by MikeM; Sep 21, 2009 at 09:10 AM.
Re: Dual rear Nissen caliper set up
On my 636 I got a zx11 rotor and made a bracket to run a single 4 piston nissin on it. The bracket is so easy to make for this bike, i cant believe people are paying hundreds of dollars for them.

the plate you see is 3/16" steel and theres a 1/8" aluminum spacer plate behind the top half

the plate you see is 3/16" steel and theres a 1/8" aluminum spacer plate behind the top half
I thought of trying your set up first (I might spray bomb it first thought
) to see if that would be enough power to pull through idle with the radial master in front piggy backed through the rear master.I have a few rear brackets to mess with too and I have the 3/16 plate here as well, thanks for the feedback.
And what year rotor? I'd love a bigger one to keep the heat down and the leverage up.
Last edited by IMR-Merlin; Sep 21, 2009 at 09:26 AM.
Re: Dual rear Nissen caliper set up
What are you using for the adapter on the real master? I have the GP Tech on my bike now and it flexes like a *****. I can't even pull my bike back through idle with the hand brake and stock rear caliper.
I thought of trying your set up first (I might spray bomb it first thought
) to see if that would be enough power to pull through idle with the radial master in front piggy backed through the rear master.
I have a few rear brackets to mess with too and I have the 3/16 plate here as well, thanks for the feedback.
And what year rotor? I'd love a bigger one to keep the heat down and the leverage up.
I thought of trying your set up first (I might spray bomb it first thought
) to see if that would be enough power to pull through idle with the radial master in front piggy backed through the rear master.I have a few rear brackets to mess with too and I have the 3/16 plate here as well, thanks for the feedback.
And what year rotor? I'd love a bigger one to keep the heat down and the leverage up.

yup, mines sprayed black now too
rotor was from a 95 i think, but not sure. it was a zx11d, and i got the rotor off ebay for 30 shipped
Re: Dual rear Nissen caliper set up
i bought the FTI bracket for a dual nissin brake for my f4i...very easy to install, but it is $180 from bill at FTI. Shouldnt be to difficult for you to fab something
Re: Dual rear Nissen caliper set up
Sweet, thanks for all the input. I am leaning towards the dual nissin set up as of now. I also have 2 factory rear calipers and brackets that I am going to weld together for another guy on a 636 to get him up and running. Like I said earlier, I'll post up my success/failure pics soon...
I'm just concerned about the 4 piston being too touchy on the foot brake. I am just used to having the spongy single piston now. I'm sure it's much better once you get used to it.

I'm just concerned about the 4 piston being too touchy on the foot brake. I am just used to having the spongy single piston now. I'm sure it's much better once you get used to it.
Re: Dual rear Nissen caliper set up
Here's the progress photo's, got the mechanical work done, now to do the plumbing.
Stock

Mock Up

Template

Stating the obvious

test fit....

Painted, now time for lines and bleed
Stock

Mock Up

Template

Stating the obvious

test fit....

Painted, now time for lines and bleed
Last edited by IMR-Merlin; Sep 22, 2009 at 01:39 PM.
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