06 636 integrated cluster into tank

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Old Oct 17, 2010 | 09:18 PM
  #21  
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Re: 06 636 integrated cluster into tank

well here is a summary of what i did hope some of these pics will help;;(ps dont try if your not machanically smart and cant figure **** out by yourself)

took my cluster and cut the tabs on the back off flush with the cluster then drilled them out with around 1/2 in bit (got gromets that fit in the hole and let the t nuts go through)take t nuts (get 2 screws that fit these) epoxy the t nuts into the cluster you have to take it apart to do this

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*****i used diamond plate cause i had some extra. could use sheet metal and i drilled holes to line up with the holes on the cluster so i had something to screw the cluster too.will have to cut a notch so the plug can still work

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**then i cut into the air box to make it where i could still change the filter and it did not affect perfomance pretty much cut the angle and use any means to seal the box i took diamond plate and bent it then pop rivited it to the air box and on all my gaps and seams i used hot glue to seal it then spray painted it black
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**then took my cluster with bracket and poprivited onto the air box so i could still remove it by the 2 screws in the cluster
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**then once securley mounted cut a hole in my gas tank cover
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** hope this helps i know my grammer sucks and also not all the info to make it is here one of those things you just gotta commit and do your best may need to bend the metal more or angle difrently but i did it with no help no information and no pictures so with this information hopefully you can complete yours and like it if you do plz post pics

Last edited by engineman44; Oct 17, 2010 at 09:55 PM.
Old Oct 18, 2010 | 01:15 AM
  #22  
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Re: 06 636 integrated cluster into tank

really good outcome man, way to make it work with what ya got
Old Oct 19, 2010 | 09:10 PM
  #23  
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Re: 06 636 integrated cluster into tank

thanks for posting that up hopefully i can get this done this week it looks sick good job
Old Oct 30, 2010 | 03:17 PM
  #24  
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Re: 06 636 integrated cluster into tank

thanks for your pics.

I saw you have a dirtbar with the OEM triple clamp ? How you dId it? I´m very interested on same pics...please.
Old Oct 30, 2010 | 08:15 PM
  #25  
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Re: 06 636 integrated cluster into tank

i didnt thats a hohey tripple clamp
Old Oct 31, 2010 | 01:14 AM
  #26  
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Re: 06 636 integrated cluster into tank

thats dope man,, the tank cut looks like **** but its a good idea
Old Oct 31, 2010 | 05:54 AM
  #27  
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Re: 06 636 integrated cluster into tank

Originally Posted by engineman44
i didnt thats a hohey tripple clamp

ok. the 05 oem tripple clamp is a **** to put a dirtbar.

you have to pay by a hohey or another. do you know if there is another cheap solution to put a handlebar?
Old Oct 31, 2010 | 12:12 PM
  #28  
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Re: 06 636 integrated cluster into tank

ok i see your in another country or something thats why that dosent make much sense but yes you can buy a used 03'04 636 upper tripple or a zx10 (i think make sure with ppl on this forum first)
Old Oct 31, 2010 | 12:14 PM
  #29  
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Re: 06 636 integrated cluster into tank

and asfor the tank cut out yeah it wasnt bolted down in the front so wasnt straight but i do need to clean it up some
Old Oct 31, 2010 | 01:28 PM
  #30  
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Re: 06 636 integrated cluster into tank

heres a shitty pic from my old paint job. if anyone is really interested give me your email and ill go get some new pics
http://www.myspace.com/gse_nick_biotch/photos/38204261
Old May 11, 2011 | 07:14 PM
  #31  
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Re: 06 636 integrated cluster into tank

no pics still its nice to make the gauge out of the way
Old May 13, 2011 | 10:15 AM
  #32  
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Re: 06 636 integrated cluster into tank

Thats a good idea. Mine is just zip tied to the frame. It works for now.
Old May 27, 2011 | 08:12 PM
  #33  
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Re: 06 636 integrated cluster into tank

Sick...good idea!
Old Aug 8, 2011 | 06:08 PM
  #34  
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Re: 06 636 integrated cluster into tank







Old Aug 10, 2011 | 09:36 AM
  #35  
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Re: 06 636 integrated cluster into tank

That is sick!
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